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Computer Controlling
System for Automatic
Stock Weaving Machine
Operation Manual
ZheJiang Minde Automated Equipment Co.
Ltd
1
Zhejiang Minde Automated Equipment Co.Ltd
Computer Controlling System forAutomatic Stock Weaving Machine
Zhejiang Minde Automated Equipment Co.Ltd
2
Contents
Part 1 Introduction ................................................................................................................................ 4
1-1 Instructions ............................................................................................................................. 4
1-2 Functions ................................................................................................................................ 5
Part 2 Configuration .............................................................................................................................. 7
2-1 Operation Panel ...................................................................................................................... 7
2-2 Power On ................................................................................................................................ 7
2-3 Function Keys ....................................................................................................................... 10
Part 3 Check the Peripherals ............................................................................................................... 11
3-1 Test Valve .............................................................................................................................. 11
3-2 Test E-Needle........................................................................................................................ 13
3-3 Test Button ............................................................................................................................ 14
3-4 Stepper Motor ....................................................................................................................... 14
3-5 AC Servomotor ..................................................................................................................... 15
3-6 Test signal ............................................................................................................................. 16
Part 4 Mach Parameters ................................................................................................................... 17
4-1 Pepheral Pos ......................................................................................................................... 17
4-2 Peripheral Pos ....................................................................................................................... 19
4-3 Work Parameters ................................................................................................................... 20
4-4 Density Param....................................................................................................................... 22
4-5 NeedleArrayShow ................................................................................................................ 22
Part 5 File Management ................................................................................................................... 23
5-1 Input Plate ............................................................................................................................. 24
5-2 Input Chain ........................................................................................................................... 25
5-3 Input Action .......................................................................................................................... 25
5-4 InNeedleinfo ......................................................................................................................... 26
5-5 In Sys-Info ............................................................................................................................ 26
5-6 In parameter .......................................................................................................................... 27
5-7 Output Plate .......................................................................................................................... 27
5-8 Output chain ......................................................................................................................... 29
5-9 OutputAction ........................................................................................................................ 29
5-10 O-NeedleInfo ...................................................................................................................... 30
5-11 Out Sys-Info........................................................................................................................ 30
5-12 OutParameter ...................................................................................................................... 31
Part 6 Edit Documents ..................................................................................................................... 31
6-1 Edit Chain file ....................................................................................................................... 32
6-2 Edit Action file...................................................................................................................... 36
6-3 Edit NeedleInfo..................................................................................................................... 37
Computer Controlling System forAutomatic Stock Weaving Machine
Zhejiang Minde Automated Equipment Co.Ltd
3
6-4 Edit Plate file ........................................................................................................................ 37
6-5 Edit Plate Loop ..................................................................................................................... 39
6-6 Main Yarn Config ................................................................................................................. 41
6-7 ADD Yarn Config ................................................................................................................. 43
Part 7 weaving mode ........................................................................................................................... 45
Part 8 Errors in Operation ................................................................................................................... 46
Computer Controlling System forAutomatic Stock Weaving Machine
Part 1 Introduction
1-1 Instructions
It’s our honor that you choose our 5F and 6F computer controlling system for the stock weaving
machine.
Please read this operation manual before use to ensure a successful operation. And put this away so
that you can refer to it whenever needed.
1. Safety Warnings
To avoid fire, electric shock and casualty, users should abide by the following rules:
▲attention
The power supply should strictly limit to the labeled ones. A regulator should be used when the
power fluctuation is above±10%.
▲attention
The power input line should be secured according to our regulation, and no force can be on it.
▲attention
The air pressure for our valve should be over 6kg/cm3, or else it can not work properly.
▲attention
The equipment should have earthing. Dysfunction of earthing may lead to electric shocking and
affect the function.
▲attention
The fixing and testing should be conducted by professionals, or else the safety of the equipment
and operators cannot be guaranteed.
▲attention
Some parts in the controlling box have high electric pressure, so do not open the controlling box
during operation to avoid accident and harm.
▲warning
If you have to open the controlling box, cut off the power and plug off the equipment and wait for
at least one minute before touch any part in the box.
▲forbidding
▲forbidding
▲forbidding
Do not touch any moving part during operation to avoid harm.
Do not use the machine when the shield of the moving parts is defective.。
Do not use it in places with dampness, dust, corrosive and explosive gases to avoid chances of
fire or electric shock.
▲forbidding
Do not conduct insulation test to the input and output circuits. This may cause damage to the
equipment.
▲warning
Spare parts not provided by our company may cause fire, electric shock and serious damage.
▲attention
Replace the melting machine according to the specs labeled to ensure safety.
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Zhejiang Minde Automated Equipment Co.Ltd
Computer Controlling System forAutomatic Stock Weaving Machine
2. Others
▲attention
USB driver is a delicate device; make sure the light is on when you insert it. While reading
(when the light is flashing) do not unplug to avoid dada damage.
▲attention
Use quality USB memory stick to avoid damaging the driver and losing data.
▲attention
Safekeeping the USB memory sticks to avoid losing data.
▲attention
This equipment should be used in a clean and ventilated environment. Don’t pile up beside
▲attention
the controlling box for a better cooling and the dust should be cleaned off regularly.
We are not responsible for improper operation. If you need detailed operation instruction you
can consult the local supporting team.
▲attention
Copyright belongs to our company; we have the right to remedy it. We are not responsible for
damage caused by unauthorized change to this manual.
1-2 Functions
1. Introduction
The computer controlling system for stock weaving machine is designed based on the technique of
Korean Samde Company. It is the fruit of our R&D experience and advanced technology. We
used computer to manage the whole process of designing, machining, assembling and testing so that
we can ensure high reliability and efficiency.
Here we brief the functions and features of the machine as follows:
1.
Friendly interface, with a Chinese display screen (320*240) and clear data output from the
LCD.
2.
3.
4.
5.
6.
7.
8.
Needle selecting machine is designed based on the imported technique. It adopts the
advanced shielding system to avoid disturbing so that coordination can be a reality. It has
the features of high working frequency, high reliability, and good cooling.
The pc controlling box can drive maximally 6 needle selecting machines and 16 reamers,
or 64 valves (can be extended to 128).
Use USB to input and save parameters of patterns, machines, actions and chains, for the
safety and durability of the data to replace the easily damaged disks.
The parameters for pattern and setting can be input from or saved in the USB memory
disk.
We use password to safeguard the parameter setting to avoid accidental or illegal change to
the parameters so that we enhance the reliability and safety.
Needle working can be adjusted to turning and gradual faster or slower so that the
efficiency of weaving is improved. We use special technique to control the turn-over of
the needles to reduce the shake of the machine and change in the electric pressure to
lengthen the life of the electric motor.
The parameters for patterns, chains and actions can be stored for more than 20 years after
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Zhejiang Minde Automated Equipment Co.Ltd
Computer Controlling System forAutomatic Stock Weaving Machine
9.
adopting the new technology to avoid the data damage caused by power off.
Adopting the advanced servo control technique to improve the accuracy and speed.
10. Advance SLSI is used to ensure an easy operation and high reliability, stability and safety.
11. We can use the computer system to restart a pattern. This technique solves the current
problem and above the global level.
12. the loop synchronization is still active, accurate and stable, while conducting jog operation
13. The present angle is displayed on the computer, so that we can achieve better accuracy in
setting the valve status.
14. The pattern design software is easier to use. It contains pattern design as well as the
chain, action and parameters, so that users can use a few clicks to change the design
instead of the complicated operation on the machine. And the comparison between the
pace size and the pattern can help the user to avoid mistakes. It is far superior to the
similar equipments.
15. This equipment can achieve perfect connecting in the heel part while some can not make
2F connecting.
2. Functions
1. Display: the display contains Chinese and numbers, and the operations button used icon to
avoid language limitations.
2. Input and output of the patterns: these files can be loaded from the USB memory stick or
saved in the USB memory stick.
3. You can use the pattern design software from our company, it is easily used.
4. You can use the software to edit the chain and action to simplify the operation.
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Zhejiang Minde Automated Equipment Co.Ltd
Computer Controlling System forAutomatic Stock Weaving Machine
Part 2 Configuration
2-1 Operation Panel
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发表于 2024-11-26 20:07:16
